Tuesday, February 17, 2009

SpaceX Facility Tour.

Along with members of several space advocacy organizations, I took a tour of the Space X facility in Hawthorne, California. The facility is in an industrial part of town at 1 Rocket Road. Here's the sign, the building's face, and the receiving dock.





These are the only pictures available from the tour because the company refused to let us take our cameras into the building. The front part of the building is where the business offices are located. The back end of the building is where the rockets and the manned capsule are manufactured.

We entered the building from the side, by the security office, and found ourselves in the back corner of a very large open space with high windowed walls and a very high ceiling. Large cubicles filled the space with a row of offices at the back. The enclosed offices are for HR. Every other employee works in a cubicle, including the top executives, supposedly even Elon Musk, the wunderkind owner.

We walked along the back wall past the HR offices to the middle of the building, turned right, and passed through a door into the manufacturing part of the building.

The first thing that catches the eye is how spacious and clean the facility is. The building was formerly used for manufacturing Boeing airliners. So, it's big. The second thing that catches the eye is a white space capsule looking very much like an Apollo, in the center of the room. The third thing noticed is a persistent familiar hum. The fourth thing is the life-size Cylon warrior robot standing next to a pillar about 50 feet away. That's a Cylon hum filling the air! The Cylon is standing next to a microphone, as if it's giving a speech. That Cylon sets the tone for the tour. This is no ordinary manufacturing facility.

The Cylon is facing the cafeteria, which is well stocked with hot and cold beverages and snacks. Behind the Cylon is where all the work is done.

The first stop on our tour was the Falcon 1 booster assembly area. A partially assembled Falcon 1 rested on a track. The mockup space capsule is near the rocket. The capsule is SpaceX's Dragon, the craft the company proposes to use for shipping supplies and personnel to and from the International Space Station. Although we were not allowed to take photos, the mockup looked very much like this. (This photo of the Dragon is taken from Wikipedia here, is credited to PistolPete037, and is reproduced pursuant to Creative Commons Attribution-Share Alike 3.0 here.)

Across an aisle was the engine assembly area. Several engines were standing in various stages of assembly. Farther into the building we came across the actual Dragon capsule. It looked to be about 12 feet in diameter and perhaps 18 feet tall. The capsule's hull appeared to be complete. Again, it looked very much like an Apollo capsule. Apparently, this is not a coincidence. Our tour guide praised the design of the Apollo and used the word "perfect" more than once to describe it. Dragon's function is to carry astronauts and supplies into space, not exactly the same as Apollo's, but similar, and so its form follows Apollo's.

Although the shell of Dragon's hull appeared complete, the interior was incomplete. The interior was an empty space waiting for flooring and instrumentation to be installed. No accessories were attached to the exterior. Work appears to be progressing on Dragon but it is not complete. Nearby stood a base for the capsule. The base was partially covered with tan, thick, pieces of some kind of rubbery material. The material looked like irregularly shaped bricks. These bricks were the ablative heat shield for Dragon's re-entry.

After Dragon, our tour took us past enclosed rooms. One of the rooms is a command center used during launches. We passed these rooms to the back where raw materials, such as aluminum, were delivered, stored, and machined. This area is also where the Falcon 9, SpaceX's larger launch vehicle, is assembled. Across from this area an enclosed tent stood behind some screening and signs warning against photography. We weren't told what was in the tent. Three young men were working on something in the tent. A peek into the tent revealed some kind of fabricated panel that looked very much like a canopy for a jet. Who knows, perhaps it's something to do with Dragon? Behind the tent two inner stages for Falcon 9 stood on end, each about 30 feet tall.

Our tour next took us to the cafeteria where we were allowed to have some drinks and snacks under the watchful red eye of the Cylon. The coffee was brewed in a futuristic brewing machine, the Keurig. That machine is an engineer's dream. (Here.) Mine, too, actually.

After the cafeteria, we toured an enclosed area where testing of components is done. This area included machines to test for temperature, pressure, shaking, salt, humidity, and electromagnetic interference. In a bit of whimsy, the Electromagnetic Interference Chamber was named "Voodoo Lounge." After touring the testing area, and not touching anything, we were taken to a conference room to watch some videos, including Elon Musk's tour of SpaceX's launch facility at Cape Canaveral, the successful Falcon 1 launch, and animations of Dragon in action. All the videos are available for viewing at SpaceX's website on the multimedia page. (Here.)

The engineers who gave the tour answered questions after the videos. Here's the data dump of those answers.

- SpaceX relies on off the shelf parts to manufacture its rockets. This is done to reduce cost by avoiding the need to have custom made parts. The off the shelf parts meet aerospace and "mil" specifications.

- SpaceX employs about 400-500 people. Many are young. Our three tour guides were engineers. One was just out of college, the other two appeared to be in their late 20s or early 30s.

- Our guides were proud of their company's commitment to safety. They were also proud of their company's ability to produce quality products at low price.

- They said they are focused on getting Falcon 9 done. As one of them put it, they are "head down", working to get Falcon 9 launched.

- They love their work. And why shouldn't they? SpaceX gets 100 applications for every job listing. SpaceX employees must know they are working on something that is both practical and visionary, and really cool, to boot.

And here are my final impressions. SpaceX is for real. Their manufacturing facility looks state of the art. The working area is clean and organized. Real work is being done at the facility. The company has a business plan and is executing it. The employees we met love their work and are committed to succeeding. We took our tour on a Sunday in the middle of a long holiday weekend. While we were there, people were working in the manufacturing facility, and also in cubicles. Our tour guides willingly came in to promote their company and escort a group of enthusiasts around the facility. They had no reason to do so, but they did it on their own time.

The work they are doing at SpaceX is exciting and potentially revolutionary. But it also looks very ordinary. Their building looks like an ordinary manufacturing building. The office space has the look of any other technical work place. Cubicles, desktops, computer screens. The manufacturing area looks ordinary. The only things extraordinary about the place are the rockets lying on their side and the space capsule standing in the middle of the work space. This is what the future of space travel will look like. It will look ordinary. And just like today, when it's hard to remember what life was like before the personal computer and the cellphone, we will forget what ife was like before human space travel became commonplace.

-tdr

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Saturday, January 03, 2009

Obama's Yes We Can In Space.

Bloomberg.com has published an interesting story about the incoming Obama Administration's plans for America's space programs. That's right, programs not program: the military and the civilian wings.

George W. Bush got lots of grief for militarizing space with his national security emphasis on America's space policy. Undeserved, by the way. But Bush's NASA also moved to expand civilian options for launch vehicle with its competition for a private sector replacement to the shuttle. Also Bush's regulators at the FAA helped to make it possible for Burt Rutan to launch SpaceShipOne into space, and have been very helpful in setting up a favorable regulatory regime for the new private space programs.

Now the incoming Obama administration is considering breaking the barriers between the Pentagon and NASA and having America's two government spacefaring organizations share resources.
"President-elect Barack Obama will probably tear down long-standing barriers between the U.S.’s civilian and military space programs to speed up a mission to the moon amid the prospect of a new space race with China.

"Obama’s transition team is considering a collaboration between the Defense Department and the National Aeronautics and Space Administration because military rockets may be cheaper and ready sooner than the space agency’s planned launch vehicle, which isn’t slated to fly until 2015, according to people who’ve discussed the idea with the Obama team.

"The potential change comes as Pentagon concerns are rising over China’s space ambitions because of what is perceived as an eventual threat to U.S. defense satellites, the lofty battlefield eyes of the military." (Here.)

At first glance this appears positive. Combining the military and the civilian wings of America's space program instantly increases the resources available to each. Also, if I may, it takes two wings to fly, you know. Ultimately, a serious American government space program will look more like a military organization than it does now.

Space enthusiasts spend enormous energy and time trying to figure out how to get the younger generation more interested in space exploration. Recommendations include making space exploration be about the coolness of astronomy, searching for alien life, saving humanity through space colonization, saving the Earth through space industry, or learning about other planets to better understand and save our own. For example, if we can understand why Venus became a greenhouse hothouse, maybe we can prevent it happening here. If we can understand why Mars lost its magnetic field, maybe we can prevent it happening here. If we can beam clean energy from orbit, maybe we can slow down pollution on Earth. If we can strip mine the asteroids, maybe we can preserve our own planet. Call it Greenspace.

But space enthusiasts have another option for increasing the glamorous allure of space. Make space exploration about something that is part of humanity's soul: nationalism. Make the space program about serving the country, throw in uniforms and ranks, and we'll have no shortage or recruits. Call it Spacefleet.

-tdr

Republished once for editing purposes. No content changed.

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Wednesday, November 26, 2008

Space: The Arts Program.

One of the most appreciated but unremarked benefits of Earth's space programs are the beautiful photographs. For instance, this one of Mars: The smiley face crater is Galle. Or this one of Saturn's moon Dione: Or this photo of Saturn taken by the Cassini probe: You won't see that from Earth.

Two days ago the Boston Globe published a set of photographs taken in near Earth orbit of the International Space Station. (Here.) The images are striking.

It's a cliche to refer to the blackness or darkness of space. So, it's interesting to see how bright space appears in the photographs. Presumably, even in the darkness of space, it's going to be bright outside when your orbit takes you to the day side of the Earth. What with the sun being just 93 million miles away and all and no atmosphere to speak of to diffuse the sunlight.

Anyway, go to the link and enjoy.

-tdr

Republished once to correct premature publication.

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Sunday, November 09, 2008

God Or Evolution? Whichever, Nature Works.

Biomimetics involves applying the techniques of nature to technological products. (Here.) It makes sense because whether you believe God created nature or evolution made nature what it is today, the bottom line is nature works. Biomimetics has applications for human exploration of space.

Radiation in space can be deadly to astronauts. Here on Earth, people are protected from radiation by the magnetosphere. The problem for space travelers is how to duplicate that protection on spaceships traveling the long distances between planets. One proposal that's been kicked around for a while is to imitate nature by surrounding the spaceship with an artificially created magnetic bubble. Recent experiments show it could work.
"Researchers at the Science and Technology Facilities Council's Rutherford Appleton Laboratory, the Universities of York, Strathclyde and IST Lisbon, have undertaken experiments, using know-how from 50 years of research into nuclear fusion, to show that it is possible for astronauts to shield their spacecrafts with a portable magnetosphere - scattering the highly charged, ionised particles of the solar wind and flares away from their space craft.

"Computer simulations done by a team in Lisbon with scientists at Rutherford Appleton last year showed that theoretically a very much smaller 'magnetic bubble' of only several hundred meters across would be enough to protect a spacecraft.

"Now this has been confirmed in the laboratory in the UK using apparatus originally built to work on fusion. By recreating in miniature a tiny piece of the Solar Wind, scientists working in the laboratory were able to confirm that a small 'hole' in the Solar Wind is all that would be needed to keep the astronauts safe on their journey to our nearest neighbours." (Here.)
On the other hand, imitating the snail might not be the best idea.

-tdr

Republished once to add content.

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Monday, October 13, 2008

Space And Country.

With all the attention focused on national manned space programs and private space entrepreneurs, India's space program often gets overlooked. Well, the world's largest democracy is preparing to send an unmanned spaceship to the moon. (Here.)

After posting this, I finally received this week's edition of The Space Review in my email inbox. Dwayne Day reports on a recent conference on India's space program. Krishnaswami Kasturirangan, former head of India's space program, was a speaker.
"Now that India has not only developed significant space capabilities but also experienced substantial economic growth, the Indian space program has entered into what Kasturirangan describes as its 'expansion phase.' India can afford the luxuries of space science and possibly even human spaceflight. The country’s first lunar spacecraft, Chandrayaan-1, is scheduled for launch later this month. The government has also created the Antrix Corporation to market Indian space capabilities around the world. The country’s next goals are development of a heavy launch vehicle, lunar exploratory missions, a two-stage-to-orbit reusable launch vehicle, human spaceflight, and further international cooperation. (Here.)
Later, Kasturirangan spoke about India's manned space plans.
"Kasturirangan explained that right now India’s government has not officially approved a human spaceflight program. Although he did not say so, other sources have indicated that India will pursue a two-person capsule. ISRO is currently studying technology options and questions and he rattled off a long list, including life support, reentry, tracking and human-rating a launch vehicle, clearly indicating that he was personally familiar with the studies. Only after the Indian space agency has answered these questions and defined the kind of vehicle they want to build, its costs, and the timeframe for the first human space launch, will ISRO officials take those plans to the Indian Parliament for formal approval. Simply put, India’s human space program has not yet been fully defined or approved."

Meanwhile, in other news from the subcontinent, a new solar powered ricksha developed by the Indian government is hitting the streets of New Delhi.
"It's been touted as a solution to urban India's traffic woes, chronic pollution and fossil fuel dependence, as well as an escape from backbreaking human toil.

"A state-of-the-art, solar powered version of the humble cycle-rickshaw promises to deliver on all this and more.

"The 'soleckshaw,' unveiled this month in New Delhi, is a motorised cycle rickshaw that can be pedalled normally or run on a 36-volt solar battery.

"Developed by the state-run Centre for Scientific and Industrial Research (CSIR), prototypes are receiving a baptism of fire by being road-tested in Old Delhi's Chandni Chowk area." (Here.)

-tdr

Republished once to add content.

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